Royal Arc is a leading Flux Cored Wire Manufacturers, offering a wide range of wire products. Due to its versatile nature, our products provide a wide range of electrical applications. We have been in the industry for over three decades and have produced a perfect quality product for commercial and industrial use. Since our inception, we offer an extensive range of durable products which includes:
- Nickel wire
- Cobalt wire
- Aluminium wire
- Copper wire
- Steel wire
- Galvanized steel wire
The company possesses modern machines and a professional workforce. Being a leading flux cored wire manufacturers, we also have an in-house laboratory to test the quality of their products. These infrastructural facilities helps in manufacturing the best quality products. Furthermore, our modern tools and machinery helps in producing world-class products. With help of these cutting-edge technology we deliver the products on time and meet the needs of consumers.
We have a world-class infrastructure facility for multiple operations. These include production, quality control, warehousing, etc while facilitating the production of high-quality goods.
In-house Physical and Chemical Laboratories possess the latest equipment for precise QA. Therefore, before using any incoming raw material in production, we do a comprehensive examination. By this way, we ensure to deliver world-class welding consumables.
We are committed to innovate new solutions through our R&D while launching new welding products. Its our commitment to provide improved services to all of our clients. As a result of implementing the ISO 9001 Quality management system, all products are of world-class quality. Along with that, we implement strict quality control techniques to ensure top-rated Welding Wires that match the International Standards.
Technically Qualified Engineers with over 20+ years of expertise in the production of Welding Wires supervise our production process. As a leading flux cored wire manufacturers, our design and development are backed by a team of Qualified Professionals. Thus ensuring the best outcome in the Production and Quality Control departments.
In industries, various activities like joining, wear protection and repairs involve use of Flux-cored wires. Therefore, we produce Flux-cored wires using cutting-edge technology and premium materials. These wires are available in a variety of sizes and specifications. In addition, these cored wires undergo various industrial tests to ensure quality.
FCAW is a semi-automatic or automatic arc welding technology that uses flux-cored wire. It has been around since the 1960s and is still in use today.
FCAW can be used to weld thin materials such as aluminium, copper, and steel. Moreover, it is used to weld thicker materials such as stainless steel and titanium alloys. The aircraft and automotive parts industrial production mainly follow this process.
FCAW allows for precise control of the welding process because it uses a single electrode with a constant current. By this way, it can have more control over the heat transfer between the electrode and workpiece. Certainly, it is better than other arc welding processes such as GTAW (Gas Tungsten Arc Welding) or MIG (Metal Inert Gas).
The two common types of flux-cored wires are Gas-shielded and self-shielded. As its name implies, gas-shielded flux-cored wire requires an additional shielding gas. The variety that shields itself does not.
The flux coating on flux-cored wires with gas shielding solidifies quicker than the melt weld material. As a result, it forms a ledge to support the molten pool while welding vertically upward or overhead. Flux wires insulated by gas are effective for welding thick metals. Additionally, they are also effective for out-of-position welding situations. By this way, the removal of slag is simple with this sort of wire.
Flux cored wire manufacturers offer products that shield themselves and do not require an extra shielding gas. This electrode protects the weld pool by producing gas when burning the flux. Hence, the self-shielding wire is more portable since it generates its protective layer and does not require an additional gas tank.
These electrodes can transform FCAW into an "all-position" process with the proper fillers.
Flux-cored wires typically provide solid and clean welds.
It enables a high deposition rate.
It works efficiently in windy conditions and outdoors.
The flux-cored wires have a copper core with thin insulation layers and insulation on the outside. The usage of flux-cored wire happens mainly in power distribution systems as it has excellent electrical properties.
1. It has high electrical conductivity and low resistance.
2. The flux cored wires include the features like high power density, low volume and weight, high efficiency, & ease of manufacture
3. The flux core wire is an electrical conductor with a conductive core made of powder form metal and ferromagnetic material. Hence, the compression of the mixture into a dielectric medium such as plastic or ceramic is simpler.
4. An electric current flows through the wire by ionising the metal particles in the dielectric medium.
5. The conductor consists of two wound coils with an opposite polarity connected by an insulating layer called a sheath or jacket.
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